PP Mats FAQs: MOQ, Lead Time, GSM & Packing | Eco Polyplast

Question 1

What is the difference between virgin, semi-virgin, and recycled PP mats?

Accepted Answer

All three compositions perform the same way in day-to-day use — the difference is in colour consistency. Virgin polypropylene gives the most uniform colour from batch to batch, semi-virgin is a step down, and recycled PP can show slightly more variation. Strength, durability, and weather resistance stay consistent across all three.

Question 2

What material do you use for your mats?

Accepted Answer

Our mats are woven from polypropylene (PP) straws. PP is stain-resistant, easy to clean, resistant to fading, and holds up well under heavy foot traffic and moisture, which is why it's the standard material for indoor and outdoor matting.

Question 3

What weight (GSM) and thickness do your mats come in?

Accepted Answer

We manufacture mats between 350 and 600 GSM depending on the design and your requirement. Thickness generally runs 2–3 mm, giving a mat that feels sturdier underfoot than a typical beach mat while staying easy to roll and carry.

Question 4

Are your mats reversible?

Accepted Answer

Most of our designs are woven to be reversible, so you effectively get two colour combinations in a single mat.

Question 5

Will the colours fade or the mat break down in sunlight?

Accepted Answer

No. We use high-grade masterbatch pigments for colour retention and UV stabilizers in the weaving process, which together protect the mats from fading and degradation under prolonged sun exposure.

Question 6

Are the mats safe to use around pets?

Accepted Answer

Yes. Because PP is water- and dust-mite resistant, it holds up well in households with pets and is simple to rinse clean.

Question 7

Are your mats recyclable?

Accepted Answer

Yes — all of our PP mats can be recycled at the end of their life, and we also manufacture mats using recycled PP content.

Question 8

What standard sizes are available?

Accepted Answer

Standard sizes include 90×150, 90×180, 120×180, 150×210, 150×240, 180×270, 240×300, and 274×360 cm. Custom lengths are available once a width is selected.

Question 9

Can I get a custom size or design?

Accepted Answer

Yes. Once a loom width is fixed (90, 120, 150, 180, or 240 cm), the length can be produced to your specification. We also develop fully custom designs and colourways for bulk orders — send us your artwork or reference and our team will work up a proposal.

Question 10

How many colours can be woven into one mat?

Accepted Answer

Most designs use up to four colours. Certain weave patterns can support additional colours — our merchandising team can advise on what's possible for your chosen design.

Question 11

How long does sample development take?

Accepted Answer

Typically within 15 days, depending on the number of designs and colours involved.

Question 12

What is your minimum order quantity (MOQ)?

Accepted Answer

MOQ generally ranges from 1,200 to 1,500 square meters per design, depending on colours and complexity. Reach out with your requirement and we'll confirm specifics.

Question 13

What is your production capacity and lead time?

Accepted Answer

Our facility runs 100+ looms with a capacity of roughly 11,000–12,000 square meters per day. Typical lead times run 30–45 days for a 20-foot container and 45–60 days for a 40-foot container, depending on the number of SKUs in the order.

Question 14

How much product fits in a container?

Accepted Answer

A 20-foot container typically holds around 5,000 square meters of material, and a 40-foot high-cube container holds around 11,500 square meters.

Question 15

What tolerances should I expect?

Accepted Answer

Weight can vary by about ±5%. Width and length typically vary by around ±2% and ±5% respectively — normal for woven PP matting.

Question 16

How are the mats packed for shipping?

Accepted Answer

Mats are individually poly-bagged and packed into HDPE bales as standard. PDQ or other custom packing formats can be arranged on request.

Question 17

Where can these mats be used?

Accepted Answer

They're suited to patios, balconies, backyards, entryways, and beach or camping use, as well as indoor spaces that see heavy foot traffic. We also produce lightweight handy mats that are easy to carry and fold.

Question 18

How do I clean and maintain the mat?

Accepted Answer

Shake off loose dirt, vacuum, or wipe down with a damp cloth for routine cleaning. For a deeper clean, hose it down or wash it in a tub with water — no special detergents needed.

Question 19

How long do the mats last?

Accepted Answer

Durability depends on exposure. Left outdoors year-round, expect to replace a mat every couple of years; kept in a covered area and cleaned regularly, they'll last considerably longer.

Question 20

Is your facility certified?

Accepted Answer

Yes. Eco Polyplast holds SEDEX, GRS (Global Recycled Standard), BSCI, ISO 9001, ISO 14001, and ISO 45001 certifications, covering quality management, environmental practices, ethical sourcing, and workplace safety. We're also open to buyer-specific audits.

Question 21

Where is Eco Polyplast based?

Accepted Answer

We're headquartered in Tarsod, Maharashtra, India, where our manufacturing facility and looms are located.

Question 22

Do you have expansion plans?

Accepted Answer

Yes — we continue to invest in additional looms and modern weaving technology to grow our capacity and shorten turnaround times for larger orders.